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ZL Open-Close Type Rubber Mixing Banbury Machine
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Professional rubber compound mixing machine designed for efficient and consistent batch processing in industrial applications.
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Optimal Feeding Order
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Proper material sequence is critical for mixing efficiency. Raw rubber is added first, followed by carbon black. Once carbon black is adequately dispersed, liquid softener is introduced. This sequence enhances kneading effectiveness, reduces mixing time, and minimizes energy consumption. Sulfur and accelerators are typically added late in the cycle or on the tablet press to prevent scorching. Small additives are introduced after raw rubber but before carbon black.
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Key Machine Features
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\n- Automatic temperature and time control system ensures 100% mixing consistency
\n- Easy-to-clean chamber with quick color change capability
\n- High output efficiency: 6-10 minutes per batch, equivalent to 2 open mixing mills
\n- Pressurized, sealed mixing chamber for superior performance and environmental protection
\n- Simple installation, operation, and maintenance with reduced operating costs
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Technical Specifications
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\n\n\n| MODEL | \nUNIT | \nZL-3011-0.5 | \nZL-3011-1 | \nZL-3011-3 | \nZL-3011-5 | \nZL-3011-10 | \nZL-3011-15 | \nZL-3011-20 | \n
\n\n\n\n| Volume | \nL | \n0.5 | \n1 | \n3 | \n5 | \n10 | \n15 | \n20 | \n
\n\n| Drive Motor | \nkw | \n1 | \n2.2 | \n5.5 | \n7.5 | \n15 | \n22 | \n30 | \n
\n\n| Turning Motor | \nkw | \n0.2 | \n0.2 | \n0.4 | \n0.4 | \n0.75 | \n1 | \n1.5 | \n
\n\n| Turning Angle | \n | \n110 | \n110 | \n110 | \n110 | \n110 | \n110 | \n110 | \n
\n\n| Air Compressor | \nkw | \n2.2 | \n2.2 | \n2.2 | \n2.2 | \n5.5 | \n5.5 | \n5.5 | \n
\n\n| Water Cooling | \nmpa | \n0.2-0.4 | \n0.2-0.4 | \n0.2-0.4 | \n0.2-0.4 | \n0.2-0.4 | \n0.3-0.4 | \n0.3-0.4 | \n
\n\n| Electric Heating | \nKw | \n0.8 | \n0.8 | \n1.2 | \n1.8 | \n1.9 | \n2.1 | \n4 | \n
\n\n| Weight | \nKG | \n500 | \n800 | \n1000 | \n1200 | \n2300 | \n2800 | \n4500 | \n
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Note: Electric heating & water cooling available as optional features
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Product Documentation
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Download Technical Brief (PDF)\n
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Manufacturing Advantages
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\n- Comprehensive R&D and design department for standard and custom machine solutions
\n- Over 50 years of manufacturing expertise with advanced machinery and skilled craftsmanship
\n- Dual laboratory facilities: Environmental laboratory and Physical laboratory for quality assurance
\n- Adequate monthly inventory to meet urgent customer requirements
\n- Large-scale manufacturing capability: 30,000\u33a1 facility, 120 technicians, annual sales exceeding ,000,000
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Technical Excellence
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Advanced laser-cut SUS stainless steel plates ensure precision manufacturing. All machine exteriors feature anti-rust electrostatic painting. We utilize premium imported components including ABB, industrial automation, high-performance, Saginomiya, Danfoss, Emkarate, Omron electronics and BOEK/TECUMSEH compressors, guaranteeing machine service life exceeding 10 years.
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